Location and DNI availability of the investigated plant A conventional cement plant (Kotputli Cement Works (KCW), an UltraTech Cement Limited manufacturing unit) at Kotputli, Jaipur, Rajasthan, was investigated for solar thermal application.
Scaling up solar reactors, transportation system for raw and calcined material, and storing of calcined materials are the major barriers. Conventional cement plant that is situated in a location with a DNI value of more than 438 (W/m 2) can use this solar design model. It must have adequate land for installing a large number of heliostats.
Solar cement plant was designed based on cement production and the Direct Normal Irradiation (DNI) data available at plant location. Total thermal energy and the amount of land needed for the solar cement factory were analysed. Additionally, total mirror surface, number of heliostats, and land requirement are estimated.
Best approach to integrating the CST technology in a conventional cement plant is to use solar tower system with solar reactor at the top of the solar tower or preheater tower. Additionally, the use of non-conventional sources of energy in cement production reduces a lot of anthropogenic emissions to the atmosphere.
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